Computer Aided Manufacture (CAM) and rapid prototyping


What is Computer Aided Manufacture (CAM)?

  • Automated machinery that is controlled by software to manufacture physical parts
  • CAM uses Computer Numerical Control (CNC) and CAD files to generate 3D tool paths for the machinery to follow
  • CAM machines include laser cutters, embroidery machines, CNC milling machines, routers and lathes
  • CAM software:

    Advantages Disadvantages
    • Very accurate/eliminates human error
    • Repetitive accuracy
    • Save and reload drawings to suit demand
    • High speed/can run 24/7
    • Reduced labour costs
    • Increased health and safety due to machines covering dangerous human jobs
    • High set up costs
    • Training people to use/fix CNC machines can be difficult
    • Workers being replaced by machines leads to low worker moral
    • High skilled engineers need to be employed to fix comples machines - expensives
    • Can't detect faults easily



    CNC machines:

    Advantages Disadvantages
    • Can run 24/7
    • Designs can be manufactured many times
    • Less skilled employees needed
    • CNC machine can be improved through software updates
    • Reduced labour costs
    • Repeatable accuracy
    • High set up costs
    • Increased unemployment
    • Old skills lost



    Rapid prototyping (3D printing):

  • Models made using computer-based technology such as a 3D printer

  • Advantages Disadvantages
    • Fast process with minimal human input
    • Can be done cheaply/quickly
    • 3D models can be made to check for errors
    • Can be used for marketing pictures
    • Designers can evaluate design
    • Avoids high cost of errors in final production
    • Prototypes are made faster/work 24/7
    • Prototypes are made more accurately and of higher quality
    • Prototypes cam be complex with fine details
    • Changes and edits are easy to produce
    • More modifications and variations can be considered
    • Better testing and analysis of product can be undertaken
    • Not as quick as some methods
    • Can only make small scale designs
    • Need specific material for specific 3D printing machines
    • Limited materials can be 3D printed



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