Quality control

The following page of notes will cover quality control for:

  • Papers and boards
  • Timber based materials
  • Metal based materials
  • Polymers
  • Textile based materials
  • Electrical and mechanical systems


Papers and boards

Registration Marks:

Regstration marks example

Explanation:

  • Registration marks are symbols printed outside the design area of printed materials.
  • They ensure that multiple layers of colour or images line up correctly when printed.
  • Common in CMYK (4-colour) printing and packaging to maintain accuracy during production.
  • Checked by machines or operators during quality control.


Timber based materials

Go/No-Go Fixture:

Go/No-Go fixture example

Explanation:

  • A go/no-go fixture is a simple gauge used to quickly check dimensional accuracy.
  • If a timber component fits the "go" side but not the "no-go" side, it meets tolerance.
  • Used in batch production to reduce measuring time and improve consistency.


Metal based materials

Using a Depth Stop:

Depth stop example

Explanation:

  • A depth stop is a device fitted to drills and milling machines to limit how deep a cut or hole goes.
  • This ensures consistent depth across multiple parts.
  • Important for precision metalworking where exact hole depth is needed.


Polymers

Laser Cutting Accuracy:

Laser cutting settings example

Explanation:

  • Laser cutting machines rely on correct settings for material type, thickness, speed, and power.
  • Incorrect settings can cause burning, melting, or poor edge quality.
  • Calibrating the laser ensures precise dimensions and clean cuts in polymers like acrylic or HDPE.


Textile based materials

Repeat Print Accuracy:

Checking repeat print on textiles

Explanation:

  • In textile production, repeated patterns must be aligned correctly.
  • Accuracy is checked by comparing the print to an original sample or master swatch.
  • This ensures consistent colour, spacing, and alignment across the entire fabric roll.


Electrical and mechanical systems

PCB UV, Developing and Etching:

PCB UV exposure and etching

Explanation:

  • PCBs are made by exposing a photosensitive layer on a copper board to UV light through a mask.
  • The board is then developed, washing away unexposed areas.
  • It’s placed in an etching bath to remove excess copper, leaving only the circuit paths.
  • Timing and exposure must be precise to maintain circuit accuracy and avoid short circuits or breaks.

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