The following page of notes will cover quality control for:
- Papers and boards
- Timber based materials
- Metal based materials
- Polymers
- Textile based materials
- Electrical and mechanical systems
Registration Marks:
Explanation:
- Registration marks are symbols printed outside the design area of printed materials.
- They ensure that multiple layers of colour or images line up correctly when printed.
- Common in CMYK (4-colour) printing and packaging to maintain accuracy during production.
- Checked by machines or operators during quality control.
Go/No-Go Fixture:
Explanation:
- A go/no-go fixture is a simple gauge used to quickly check dimensional accuracy.
- If a timber component fits the "go" side but not the "no-go" side, it meets tolerance.
- Used in batch production to reduce measuring time and improve consistency.
Using a Depth Stop:
Explanation:
- A depth stop is a device fitted to drills and milling machines to limit how deep a cut or
hole goes.
- This ensures consistent depth across multiple parts.
- Important for precision metalworking where exact hole depth is needed.
Laser Cutting Accuracy:
Explanation:
- Laser cutting machines rely on correct settings for material type, thickness, speed, and
power.
- Incorrect settings can cause burning, melting, or poor edge quality.
- Calibrating the laser ensures precise dimensions and clean cuts in polymers like acrylic or
HDPE.
Repeat Print Accuracy:
Explanation:
- In textile production, repeated patterns must be aligned correctly.
- Accuracy is checked by comparing the print to an original sample or master swatch.
- This ensures consistent colour, spacing, and alignment across the entire fabric roll.
PCB UV, Developing and Etching:
Explanation:
- PCBs are made by exposing a photosensitive layer on a copper board to UV light through a
mask.
- The board is then developed, washing away unexposed areas.
- It’s placed in an etching bath to remove excess copper, leaving only the circuit paths.
- Timing and exposure must be precise to maintain circuit accuracy and avoid short circuits or
breaks.
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